There are two types of burners for industrial steam boilers, depending on how they control the mixture of air and fuel at the key point in the boiler's operation, which is the generation of combustion.
Combustion Efficiency
Combustion efficiency is the effectiveness of the burner only and relates to its ability to completely burn the fuel. The boiler has little bearing on combustion efficiency. A well-designed burner will operate with as little as 15% to 20% excess air, while converting all combustibles in the fuel to thermal energy.
Thermal Efficiency
Thermal efficiency is the effectiveness of the heat transfer in a boiler. It does not take into account boiler radiation and convection losses - for example, from the boiler shell, water column piping, etc.
Fuel-to-Steam Efficiency
Radiation and convection losses will vary with boiler type, size, and operating pressure. The losses are typically considered constant in BTU/hr, but become a larger percentage loss as the firing rate decreases. Boiler design factors that also impact efficiencies of the boiler are heating surface, flue gas passes, and design of the boiler and burner package.
Selecting a biomass-fired boiler for industrial applications involves careful consideration of various parameters to ensure efficiency, sustainability, and cost-effectiveness. Biomass boilers offer an eco-friendly alternative to fossil fuel-based boilers by utilizing renewable resources like wood chips, pellets, and agricultural waste. When choosing a biomass-fired boiler, pay attention to the following parameters:
1. Fuel Type and Availability:
Type of Biomass: The type of biomass fuel availa...
As an industrial boiler supplier, we often encounter the question: "Is it time for an equipment upgrade?" Deciding whether to upgrade your boiler system is a significant decision, impacting not only your operational efficiency but also your environmental footprint and long-term costs. Here’s a comprehensive look at why considering an upgrade or replacement of your boiler is important and how green gas and biomass boilers can be beneficial for your operations.
When to Consider a Boiler Upg...
Black smoke in gas-fired boilers is typically an indication of incomplete combustion, where the fuel is not being burned efficiently. This can happen due to several reasons:
Poor Air-to-Fuel Ratio: The most common cause of black smoke is an improper balance between the air and fuel. Too much fuel or insufficient air leads to incomplete combustion, resulting in black smoke due to unburnt carbon particles.
Dirty or Clogged Burners: Over time, burners can become dirty or clogged, affecting the ef...
If the burner motor of a gas-fired boiler is running and voltage is present at the controller terminal, but there is no ignition followed by a system failure and stop, this situation can be attributed to several potential issues. Here's a breakdown of what might be happening and what to check:
Ignition System Failure: The ignition system, which may include spark electrodes or an igniter, could be faulty. Check for any signs of damage, misalignment, or dirt on the igniter or electrodes.
Control...
High exhaust temperature in a biomass-fired boiler can be caused by several factors, including:
1. Insufficient air supply: If there is not enough air supplied to the combustion chamber, the fuel may not burn completely, resulting in high exhaust temperatures.
2. Excessive fuel supply: Excessive fuel supply can overload the boiler, causing incomplete combustion and high exhaust temperatures.
3. Improper combustion: Improper combustion can lead to incomplete fuel burning and high exhaust tempe...
