A biomass-fired boiler furnace that has multiple issues such as wall cracks, deformation, coking, and tilt, loose bricks, tube wall blockage, burned-out rock wool sealing, and combustion chamber wall damage requires immediate attention to prevent further damage and potential safety hazards.
Firstly, it is recommended to shut down the boiler immediately to prevent any further damage and ensure the safety of the surrounding area. The boiler should not be restarted until all necessary repa...
Regular maintenance is essential to ensure safe and efficient operation of industrial thermal oil heaters. Here are some of the key maintenance tasks that should be performed:
1. Daily checks: The operator should perform daily checks of the heater, including checking the fuel level, the temperature of the thermal oil, and the pressure of the system.
2. Cleaning: The heater should be cleaned regularly to remove any buildup of soot, ash, or other debris that can reduce efficiency or cause damage...
An Interlock in the boiler’s control system is a programmed or hardwired condition that forces a device to be in a pre-determined or permissive state before the process can continue.
Depending on design pressure, fuel type, either liquid, gas or solid, all steam boiler require interlocks to sequence the operation and to prevent damage to the boiler. Examples of such devices are High or Low Boiler Drum Water Level, Low Boiler Feed Pump Pressure, High or Low Fuel pressure, High or Low Atomization pressure (oil fired), Proof of Ignition, Proof of Flame, FD and/or ID (solid fuel) Fan Motor Operation or combustion air pressure, Damper or Valve position and High Boiler Steam Pressure as well as O2 and furnace temperature.
The circulating pressure of a thermal oil boiler is generated by the driving of the circulating oil pump to the thermal oil circulation. Generally, the working pressure of the thermal oil pump is 4 ~ 8kg / cm2. Actually, the pressure of the thermal oil pump differs from different working conditions.
What are the factors that affect the maximum pressure of thermal oil heater?
1. Pressure of circulating hot oil pump
The pressure of liqu...
Ash accumulation on the heating surface.
The scaling and ash deposition on the water-cooled wall of the furnace and the ash deposition of the superheater, convention tube bundles, economizer and preheater can increase the thermal resistance of the flue gas, weaken the heat transfer, lessen the cooling effect of the flue gas and increase the exhaust gas temperature of the gas-fired boiler.
Too high excess air coefficient.
Under normal circumstances, as the furnace outlet excess...
Water treatment outside the boiler
Before entering the boiler, raw water is treated with water treatment equipment to remove impurities such as hardness, salinity, dissolved oxygen, etc., so that the feed water can meet the water quality requirements specified by steam boiler. Common water treatment equipment includes sodium ion exchange water softening equipment, ion exchange desalination equipment, reverse osmosis water purification equipment and thermal oxygen removal equipment.
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In addition to quality, price is also an aspect that most corporate users are very concerned about when they purchase the gas-fired thermal oil heater, so what is the price of a set of high-quality gas-fired thermal oil heater?
1. The types and parameters of thermal oil heater, such as rated thermal power, rated working temperature, etc.
Rated thermal power: heat output per unit time. Thermal oil heaters with different heat output per unit time have different prices.
Rated wor...
The cleaning process of the rice plant produces husks which are often treated as waste. This waste used as fuel in boiler systems and such boilers called Husk Fired Boiler. The husk fired boiler belongs to the biomass-fired boiler.
ZOZEN Boiler has developed the biomass boiler that use wood chips, straws, palm shells, mesocarp fiber, rice husk and other wastes as fuels in order to achieve zero carbon dioxide emissions. It has developed a reasonable structure of furnace arch, furnace wal...