(1) The boiler and all auxiliary equipment are installed, and all tests such as ball passing test, hydrostatic test and air tightness test are qualified.
(2) All rotating devices, feed water pumps, condensate pumps, salt solution pumps, blowers and induced draft fans for coal conveying, combustion and ash removal are qualified for trial operation.
(3) The fuel and water supply are guaranteed, the steam, water and flue gas piping system are normal, and the connection unrelated to the boiler to ...
Before the boiler is put into operation, the furnace wall and arch must be baked and dried, which is called furnace drying. Furnace drying is to slowly dry the damp furnace wall and arch with warm fire to prevent ignition without furnace drying, causing cracking, deformation and serious damage.
Liquid fuels mainly include petroleum, gas oil, kerosene, heavy oil, coal tar, gasoline, alcohol and so on. The liquid fuel is mainly composed of seven components: carbon (C), hydrogen (H), oxygen (O), nitrogen (N), sulfur (S), ash (A) and moisture (M). It is characterized by high content of carbon and hydrogen and low moisture, so its calorific value is very high, usually 40600〜43100kJ/kg.
The first technical problem is the reconstruction of boiler body:
The coal-fired boiler is mainly grate firing boiler. For small water-tube hot-water boilers, it may lead to the water temperature at the outlet of the riser exceeding the limit or overheating boiling or even vaporization. For shell-and-tube boilers, the rising flue gas temperature at the furnace outlet will make the working conditions of the tube plate worse, thus causing cracks and leakage of the tube plate.
The main water quality indexes of medium and high pressure steam boiler water are hardness, dissolved oxygen, iron, copper, sodium and silicon dioxide.
Among the commonly used steam boilers, those under the pressure of 3.825 MPa are called medium pressure steam boilers, and those under the pressure from 9.8 MPa to 13 MPa are called high pressure steam boilers. Different boiler pressures have different requirements for water quality. Generally, medium and low pressure steam boilers need to supplement softened water, and softened alkali-free water, while high pressure boilers need desalted water. The different water qualities require different corresponding treatment equipment.
The higher heating value of natural gas refers to the total heat released when a specified amount of natural gas is completely burned, including the latent heat of vaporization released by the condensation of water vapor in flue gas into water.
The lower heating value of natural gas refers to the heat released when a specified amount of gas is completely burned, the temperature of combustion products is the same as the initial temperature of natural gas, and the generated steam remains ...
As a kind of special equipment, industrial boiler is special and complex. Complete inspection can ensure the safety operation of the boiler.
The external inspection of the boiler is generally conducted once a year, the internal inspection is generally conducted once every two years, and the hydrostatic test is generally conducted once every six years.
For boilers that cannot be inspected internally, a water pressure test should be conducted every three years. The internal ...
