As a kind of essential equipment applied by many enterprises, condensing boiler is widely favored and recommended for its advanced condensation heat transfer technology, intelligent operation mode and high efficiency in the production. Let us talk about the main significances of using condensing boiler from the following three perspectives.
In the adjustment of boiler operation, on the basis of ensuring safe operation, economic operation must also be achieved to improve boiler efficiency. In general boiler units, the efficiency can basically reach more than 92%, and the total loss is less than 8%. The loss is: exhaust heat loss, generally 5-6%, followed by mechanical incomplete combustion heat loss is less than 1-1.5 %, heat loss and ash slag physical heat loss are about 1%. (Physical heat loss for high ash coal ash residue will be greater).
From the point of view of quantification of indicators, the key to improving boiler efficiency is to reduce smoke loss and heat loss due to incomplete combustion of machinery. Pay attention to the flue gas temperature changes. Excessive flue gas temperature will affect the efficiency of the boiler. Too low temperature may cause low-temperature corrosion of the air preheater. Therefore, it is necessary to strengthen the adjustment according to the load changes during operation. When t
The explosion-proof door of the gas-fired boiler is opened or broken when the combustible gas explosion suddenly increases the pressure, it then releases high-pressure gas to reduce the damage to the gas-fired boiler body and also ensure
The function of the gas-fired boiler explosion-proof door is usually reflected when the gas-fired boiler is ignited or running due to improper operation. For instance, the furnace is not purged before ignition, the furnace is still not purged even the ignition cannot successfully be lit, the nozzle is leaking, the fuel is not completely burned, and extinguished failure to cut off fuel quickly, etc. all of them may cause the furnace and tail flue to explode. Installing explosion-proof door for gas-fired boiler is to release the pressure to avoid the accident from expanding and also to ensure the safety of the industrial steam boiler when a slight explosion occurs in the furnace or flue.
Here load means, amount of steam drawn from the boiler. So when the load increases, the specific volume of the steam in the boiler increases reducing the pressure. This inturn demands for more feed water and more amount of fuel to be burnt. So, for any boiler there will be a feed water level control system put in place to measure the water level in drum. As and when the level of water in the drum reduces, the controller sends a signal to the feed water pump to start and stops when the desired water level is reached. This way the steam generation continues to maintain the desired pressure.
A water level sensor fail on a steam boiler is extremely dangerous. The low water cut of should be tested daily. If the sensor fails the boiler could turn all the water into steam, leaving the boiler dry. Without water in the boiler the flame from the burner would heat up the heating surface to extreme temperatures and would crack and damage the inside of the boiler. But that’s not the dangerous part. If water added to boiler while it is extremely hot. Once water touches the extremely hot heating service, water would immediately start to evaporate into steam. When water evaporates it expands 18x it’s original size. The boiler would explode from the sudden increase in pressure from the inside. Some in some cases, boilers that have exploded out of a building and have landed 100s of feet away.
Few parameters critical to health of the Boiler are
(4)Heat rate of the Boiler. This is a composite index of many performance indicators. Most of them will appear below.
(5)Unburnt fuel in flue gas and at boiler bottom .
(6)Flue gas furnace exit temperature.
(7)Boiler tube metal temperatures.
(8)Oxygen in flue gas.
(9)Imbalances in flue gas temperature over a cross section.
(10)Spray water consumption in Super heater and Reheater.
(11)Heat radiation from insulation.
The above all affects the performance of the boiler.
If you smell gas, don’t use electrical switches, telephones, or any appliances that may cause sparks.Firstly, you should shut off the gas valve, open the doors and windows to circulate the air. Then you should seek for professional help:
