For an industrial boiler with reasonable structural design, its thermal efficiency is relatively high, and its exhaust gas discharge temperature is relatively low, so we must carefully consider the boiler property report form when purchasing the boiler.
Boiler is a piece of equipment with large energy consumption. Therefore, both boiler manufacturers and purchasers regard energy conservation as an important indicator of boiler performance. The daily energy-saving measures of the natural gas fired boiler are mainly as follows.
The vertical type and horizontal type are the two main types of boiler. The vertical gas-fired boiler has small volume and is suitable for small workshops or small production enterprises. It is often used in the fields of hot water and heating. The horizontal gas-fired boiler has larger volume with a wider application range than the vertical gas-fired boiler.
The thermal oil heater, also called the organic heat carrier boiler, is a kind of once-through boiler developed based on the forced circulation design concept. With gas, oil or coal as the fuel and heat conducting oil as the medium, the thermal oil heater adopts the thermal oil pump to force the medium conducting the circulation in the liquid phase. The medium transfers the heat energy to the heating equipment and then returns to the furnace for being reheated. The thermal oil heater has the advantages of high-temperature and low-pressure heating and precise control of the medium.
Regular inspections can identify and correct faults in the safety systems that are designed to prevent accidents.
When it comes to regular maintenance, the cost of the inspections and repairs will be dramatically lower than the loss of time and profit from a broken boiler that requires replacing. Don’t let maintenance fall by the wayside. Schedule it at even intervals throughout the year.
There are many opinions on the best way to clean a steam boiler. One of the oldest ways is to dissolve a pound of tri-sodium phosphate (TSP) and a pound of caustic soda (lye) in water and pour it into the boiler. Let it cook for a few hours and then drain the boiler. If you can't buy TSP in your town, try a commercial soap called MEX. It works well and will not damage the rubber gaskets found in some boilers. However, before you clean any boiler, check the manufacturer's instructions for their recommendations.
The causes of coal erosion as distinct from all the other types of erosion are many but from a theoretical point of view are simply high velocity particles impacting and rubbing along the surface of the tubes.
The boiler designer minimises this by providing a volume in the furnace and a direction of travel of the coal such that it is burned before it can touch the tubes. This can be defeated by increasing the velocity reducing the combustibility or increasing the mass flow. All of these parameters occur if you reduce the calorific value of the fuel or overload the boiler. If you had no erosion before changing your fuel that is the cause. If you have never had design fuel you dont know if it would have eroded anyway. If it would the cause will be a different reason such as arodynamic flows and aiming of the burner or size of the tartget fireball centre. This is a serious problem and should be dealt with by an experienced expert.
For same energy output when energy input is lesser efficiency increase. When maximum heat energy is generated from coal or losses in heat transfer are reduced efficiency increase. Coal in boulder size is burnt combustion may not be complete. There will be more unburnt coal. As per coal chemistry and as per boiler flue gas velocity as designed best coal size for full combustion is designed. Maximum crushed coal is also not the best. Then there will be more coal dust. According to general design in various technologies pulverized coal give best combustion for fbc boilers. For cfbc boilers generally crushed coal size is 6 mm.
When you achieve best combustion mean this is main contributor for increase in efficiency. Boiler design, heat transfer, flue gas velocity, heat losses, are other factors for efficiency.
