1) Set up the air preheater. One of the most effective measures to improve the thermal efficiency of thermal oil heater is to use an air preheater for heat recovery. 2) Use waste heat boiler for heat recovery. The waste heat boiler uses the waste heat in the flue gas exhausted from the thermal oil heater to heat water or generate steam.
In general, gas-fired boiler uses natural gas to heat water in order to provide heat source for underfloor heating and heating radiator, while condensing gas-fired uses condensation technology to recycle the thermal energy from the exhaust gas.
The fuel of a gas-fired boiler is gas such as natural gas, city gas, biogas and liquefied gas, etc. What kind of fuel the boiler burns is decided by an equipment called a burner. The boiler equipped with a gas-fired burner is called a gas-fired boiler. There are three methods of gas-fired boiler combustion as per technical characteristics of how the gas and air mix.
1. Diffusion combustion:
Gas and air mutually diffuse at the gas nozzle and are burning. The advantages are burning stably and with simple burner structure. However, the heated area is easy to be carbonized due to long flame, which is easy to produce incomplete combustion.
2. Premixed combustion:
A part of air and gas are premixed before combustion (coefficient of primary air surplus is between 0.2-0.8), and then being burned. The advantages are clear combustion flame, enhanced combustion, and high thermal efficiency.
Missing insulation reduces the system’s efficiency. Insulation helps hold heat in the system, and when the heat can dissipate, more fuel is needed to maintain proper temperature and pressure.
Since missing insulation may not be visible, the best way to detect it is with a thermal imager. If you don’t have a thermal imager as a part of your building’s operations, a plumber or other professional likely will carry one. If your energy costs have increased without a rise in the amount you use the boiler, suspect missing insulation and call to have the system inspected with a thermal imager.
First of all, we should consider the thermal insulation effect. The main function of a gas-fired boiler is to provide heat energy. Good surface packaging material can avoid heat loss and save the fuel. It is suggested to choose glass wool which has a good insulation effect.
Secondly, we should consider the boiler appearance. It is best to choose a white color plate package when buying a gas-fired boiler, which not only has a beautiful appearance but also has a good insulation effect.
Finally, we should consider the boiler size. Wrong boiler size will cause some unnecessary troubles.