Selecting a biomass-fired boiler for industrial applications involves careful consideration of various parameters to ensure efficiency, sustainability, and cost-effectiveness. Biomass boilers offer an eco-friendly alternative to fossil fuel-based boilers by utilizing renewable resources like wood chips, pellets, and agricultural waste. When choosing a biomass-fired boiler, pay attention to the following parameters:
1. Fuel Type and Availability:
Type of Biomass: The type of biomass fuel availa...
Boiler efficiency refers to the percentage of boiler effective utilization heat to boiler input heat per unit time, that is, the percentage of effective utilization heat per standard cubic meter of gas fuel. ZOZEN gas-fired boilers all adopt large furnace design, with the efficiency as high as 98% and NOx emission as low as 30mg/Nm3.
Thermal oil heaters have the characteristics of low pressure and high temperature. They adopt the special manufacturing technology and are equipped with tailor-made flue gas waste heat recovery systems, so they are energy-efficient with higher thermal efficiency than similar products on the market. They also have a high level of automation.
The food processing needs the steam or hot water to assist the production and improve the efficiency. Usually, the food plant needs the small tonnage boiler, so the coal-fired boiler is not recommended.
The steam boiler in the packaging plant is mainly used in the heating process before the raw paper is made into cardboard. In brief, it is using steam which contains no water in the drying process to improve the production efficiency and product quality of packaging cartons. As a result, it has high requirements for the steam and steam boiler, such as temperature, water content, rated evaporation capacity per unit time, etc., which are important parameters in the boiler selection.
The condensing boiler burns carbon-based fuel with oxygen in order to produce steam and carbon dioxide. The gases that escape this process (through a chimney) as exhaust are called flue gases. The major advantage is that they offer up to a 90% improvement in terms of efficiency when compared to standard gas boilers. Overall, condensing boilers are considered much more efficient in contrast to non-condensing gas boilers, a major consideration for any business running on a budget.
For same energy output when energy input is lesser efficiency increase. When maximum heat energy is generated from coal or losses in heat transfer are reduced efficiency increase. Coal in boulder size is burnt combustion may not be complete. There will be more unburnt coal. As per coal chemistry and as per boiler flue gas velocity as designed best coal size for full combustion is designed. Maximum crushed coal is also not the best. Then there will be more coal dust. According to general design in various technologies pulverized coal give best combustion for fbc boilers. For cfbc boilers generally crushed coal size is 6 mm.
When you achieve best combustion mean this is main contributor for increase in efficiency. Boiler design, heat transfer, flue gas velocity, heat losses, are other factors for efficiency.
Coal-fired boilers refer to boilers that use various kinds of coals as fuel and convert the heat value of coals to steam or hot water.
Some specific parameters should be provided to calculate the theoretical coal consumption of a set of 20 tph coal-fired boiler. If the rated steam pressure is 1 MPa, the heat value of coal is 7000 kcal / kg, the boiler inlet water temperature is 20 ° C, and the boiler thermal efficiency is 80%, the daily coal consumption is 50-56 tons.