The food processing needs the steam or hot water to assist the production and improve the efficiency. Usually, the food plant needs the small tonnage boiler, so the coal-fired boiler is not recommended.
Percussive sounds ("banging," "hammering," or "knocking") and vibrations in boiler drums or pipes are serious operational anomalies that demand immediate attention. At ZOZEN, we engineer our coal-fired boilers (like the SZL water-tube and DZL fire-tube series) to minimize these risks, but they can still arise due to operational or system issues. Here are the primary causes and ZOZEN's approach to mitigation:
Common Causes & ZOZEN Solutions:Water Hammer (Steam Condensation Shock):
Cause: Ra...
Question details (Performance):1. High temperature of motor, fast temperature rise.2. Overload, high outlet pressure and frequent safety valve open often.3. The vibration is intensified, the side vibration of the fan motor coupling is large, and the fan body never vibrates to vibration.4. No obvious vibration was found in no-load test of fan motor. Answer: Fault reason:Fan bearing vibration is common fault in the operation, the vibration of the fan will cause damage of bearing and blade, bolt looseness, chassis and wind damage, fan vibration rises abruptly in the operation. this is because when the gas enter impeller and the rotating blade working face has certain angle, according to the principle of fluid mechanics, gas from non-working face must be a spiral blade, so the dust particles in the gas will slowly sedimentation due to vortex. Airfoil blades are very easy to accumulate dust. When the accumulated ash reaches a certain weight, a part of the large amount of accumulated ash wi
A firetube boiler can react very quickly to load changes due to the fact that it has a large volume of stored energy in the form of hot water and steam.
There are two types of burners for industrial steam boilers, depending on how they control the mixture of air and fuel at the key point in the boiler's operation, which is the generation of combustion.
The pharmaceutical sector is an area that requires the highest quality steam for its processes, known as clean steam, instead of other industrial steams. Some processes in this sector even need the highest level of quality - pure steam, which involves even stricter steam purity requirements for use in the sterilization of raw materials and pharmaceutical products at high temperatures.
In the whole drying process, we should pay attention to gradually increasing the temperature instead of burning by raging fire; regularly checking boiler's water level and keeping it within the normal range; keeping the flame balanced in the furnace. In addition, we also should properly open the drainage valve and maintain the water level, regularly record the flue gas temperature to control the rise of temperature and high temperature and keep the temperature within the normal range. In general, under these conditions, boiler’s drying quality can be ensured.
The load control is quite significant in boiler’s operation. Both overloaded and ultra-low loaded operations have negative effects on boiler. Different types of boiler have different rated load ranges, but ultra-low loaded operation’s harm to different types of boiler is similar.
