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“energy efficient steam boilers”- related faq

  • What are the causes of water attack in the economizer and condenser of a gas-fired boiler? 2018-11-23
    The air in the economizer and condenser has not drained yet when firing. The safety valves of economizer and condenser need to be turned on to exhaust steam. Return pipe valves also need to be turned on, enabling the steam in the economizer and condenser to return to softened water tank. The outlet water temperature is so high that economizer and condenser will have vaporization phenomenon. The outlet water temperature of economizer and condenser need to be controlled. The check valve of the...
  • What function do thermal oil heaters have in kinds of industry? 2018-08-30
    Chemical industry: polymerization, condensation, distillation, rectification, concentration, evaporation, and melting.Petrochemical: synthesis, reaction, distillation, rectification, heating, heat preservation, storage tank heating, heavy oil heating.Oil grease: oil decomposition, deodorization, fatty acid distillation, heating, hydrogenation reaction, esterification.Plastic rubber: hot pressing, calendering, extrusion, vulcanization molding.Leather industry: artificial leather processing.Textile printing and dyeing: heat setting, drying, baking, evaporation, melting.Chemical fiber: polymerization, melt spinning, weaving machine processing, molding, thermosetting, stretching, drying.Paint: paint baking, drying, high temperature solid melting, home appliances, vehicle baking paint, painting.Automotive aircraft: painted baking, drying, thermoforming, high temperature bonding.Wood processing: hot pressing, drying, wood processing and wood products (materials, furniture), wood-based panels
  • What is difference between thermal oil heaters and steam boilers? 2018-08-30
    1. They are all a heat conversion device. The heat transfer medium they use is different. The water used in the steam boiler is heated to become steam. The heat transfer medium of thermal oil heater is heat medium oil. The heat is transferred to the heated substance by the heat medium oil.2. When a higher heating temperature is required, such as 280 degrees, the steam pressure of the steam boiler should reach 7MPa or more, and the process piping and heat exchange equipment must also withstand the same pressure. The equipment cost is high and dangerous. Thermal oil heater provides a temperature above 280 degrees, but the pressure is lower than 1MPa.3. The temperature of thermal oil heater can be accurately controlled within 3 degrees and the temperature of the steam changes greatly.4. Thermal oil heater is used alone, the exhaust gas temperature is higher, and the thermal efficiency is lower than that of the steam boiler. However, if used in conjunction with a steam boiler, the
  • What is the reason that the temperature difference between the inlet oil and the outlet oil in thermal oil heater exceeds the given value? 2018-07-12
    (Question details) Specific performance:The temperature difference between the inlet oil and the outlet oil temperature of the boiler exceeds the given value.Answer:Cause of failure:(1) The oil supply of the heat oil circulating pump is insufficient.(2) The boiler operates overload.(3) Thermal oil metamorphism.(4) The boiler does not match the heating equipment.(5) Bad insulation effect.(6) There is gas or steam in the thermal oil. Troubleshooting:(1) Remove the faults of oil pump and pipeline.(2) Operate at normal load.(3) Change new oil.(4) Choose proper boiler.(5) Check the insulation layer and repair the loopholes.(6) Remove air or steam. ZOZEN pays much attention to boiler furnace insulation also, the inside is made of high quality insulation material, external use of stainless steel plate, which can maximumly reduce heat loss and improve the operating environment.
  • What about the high failure rate of fuel delivery system of biomass-fired boiler? 2018-07-12
    Question details (Performance):There is no feeding machine between hopper and # 0A/B belt, which causes unstable feeding and feeding amount cannot be controlled, during running, big amount material presses on belts which affect normal operation of the belt.Answer: The cause of the problem: Because the toughness of the biomass fuel is bigger, the proportion is small, material level should not be too high, otherwise it will occur block, so conveying system is normally running 24 hours, moving parts are easy to wear and cause high failure rate; also the length of the cut grass is difficult to guarantee its length between 8 ~ 15cm, and it is easy to get stuck in the feed machine before the furnace and it is difficult to clean, which has a great impact on the load of the boiler. Troubleshooting: 1. To reduce wearing and expand the service life of equipment, general motor adopts variable frequency motor, slow down the running speed, to control the rate of fuel feeding, make material's stacki
  • How to solve the phenomenon of superheater explosion in circulating fluidized bed boiler operation? 2018-07-12
    (Question Details) Specific Performance:The pipe of superheater bursts in circulating fluidized bed boiler operation.The bed pressure indicator fluctuates little. Answer:  causes of failure:(1) Design Factors.(2) Manufacturing process, installation and maintenance quality.(3) The temperature control device is unreasonable or does not work properly.(4) Effect of operating conditions on overheating and explosion of superheater. Troubleshooting:(1) Report the fact to operator on duty and require operating the boiler in low load.(2) When the overheat damage is serious,please report it to operator on duty and require stoping the boiler immediately to prevent blowout of the near pipes.(3) Adjust the steam temperature as much as possible within the normal range.(4) If the superheater tube is not damaged badly, it has little effect on the temperature level of the steam, and it can be allowed to run in a low load range for a short period of time.
  • Why the slag discharge tube of circulating fluidized bed boiler will be blocked? 2018-07-12
    (Details on the problem) Specific Performance:Slagging pipe blocks during operation of circulating fluidized bed boiler. Answer:cause of failure:(1) The internal shape is caused by the limited expansion of the wear-resistant material inside the slag discharge pipe. The internal components of the slag cooler are deformed, affecting the fluidization of the slag cooler; the slag cooler is deactivated for a long time or a single slag cooler is selected for slagging, and the bed material in the deactivated slag cooler is bonded under the influence of steam, which being low temperature coke.(2) The operating personnel did not grasp the ratio of the fluidized air volume of the slag cooler. Inappropriate air volume ratio resulted in poor ash slag fluidization in the slag cooler. Troubleshooting:(1) Operation personnel should strengthen understanding of boiler operating conditions, adjust boiler parameters in a timely manner, set up the concept of boiler material dynamic balance, control boiler
  • Why is the water wall tube damaged when the circulating fluidized bed boiler operates? 2018-07-12
    (Question Details) Specific Performance:(1) There are blasting sounds in the furnace, and the furnace chamber is under positive pressure. There is smoke emitted from the combustion chamber in a leakage. In severe cases, the explosion-proof door of the boiler body opens.(2) Drum water level drops rapidly and the feedwater flow rate is not abnormally larger than steam flow. MFT acts when the water level is below -280mm.(3) Drum pressure, steam flow rate, exhaust temperature decrease, smoke temperature difference increases on both sides.(4) The negative pressure at the inlet of the flue and suction fan becomes smaller and the temperature difference between the two sides increased. (5) Smoke temperature decreases at the inlet and outlet of the cyclone separator, and the temperature of the material returned is low.(6) Bed pressure increases, bed materials clean, fluidization poof, bed temperature distributes unevenly and bottom slag discharge difficultly. Answer:cause of failure:(1) Fly ash