The flue gas first enters the cyclone dust collector which acts as a primary dust collector to make the large dust particles in the flue gas settle down. The cyclone dust collector is a dust removal device which uses the centrifugal force generated by the cyclone flow to separate the dust particles from the air flow. Afterwards, the flue gas enters the wet scrubber dust collector which is a circular-type cylinder. The circulating water enters the dust collector from the upper overflow tank to form a uniform water film on the inner wall of the dust collector. The flue gas is induced tangentially or spirally from the lower part of the cylinder and rotates in the cylinder. Under the influence of the centrifugal force, the dust particles are separated from the flue gas and then the flue gas is also spirally led out from the top of the cylinder. The dust particles are thrown to the water film, transferred to the bottom and finally discharged from the dust port.
The thermal oil heater, also called organic heat carrier boiler, provides heat energy for production by heating the heat medium oil. It can realize the high-temperature and low-pressure heating without constant water supply. What are the characteristics of the thermal oil heater?
The gas-fired hot water boiler heats up quickly and has the high thermal efficiency. It is widely used in the heating industry and production. What are the maintenance methods of the gas-fired hot water boiler?
There are many applications of hot water boilers. With the environmental protection requirements become stricter, the hot water boilers are mostly gas-fired. Therefore, it is important to know how to use the gas-fired hot water boilers safely and what are the maintenance methods.
Influencing factors of slagging on heating surface of boiler
(1) Ash characteristics of pulverized coal
Generally, the softening temperature ST of ash is used as the main indicator of slag formation. Coal with low ash melting point (ST<1200℃) is easy to slag. In addition, the slagging index also includes: silicon ratio, alkali-acid ratio, slagging index, limit viscosity and so on.
（2）Aerodynamic characteristics in the furnace
Improper air flow organization leads to flame center deviation, and the pulverized coal air flow flame adheres to the wall, causing local slagging of the water-cooled wall;
Improper air flow organization, forming flue gas retention vortex area and forming a reducing atmosphere (with CO), reducing the ash melting point and increasing the possibility of slagging.
Excess air coefficient: When the excess air in the furnace is too small, a reducing atmosphere may be generated, and the tendency of slagging will increase accordingly.
（3）Influence of boiler heat lo
1. During the start-up process of the burner, if the burner repeatedly alarms and locks, it should be found out the reason, find the fault and eliminate it, and then press the reset button to inherit the start. Note: The continuous press of the reset button should not exceed 10 seconds
2. If the burner is not successful in one combustion, the natural gas boiler induced draft fan should be restarted, and the second combustion can be started after 5 minutes of ventilation.
3. In the normal operation era, the burner close to the thermal equipment department (such as the connecting flange, etc.) will be very hot, to prevent the formation of burns. Do not place flammable materials in the vicinity to avoid causing fire.
4. During the operation of natural gas-fired boilers, it is necessary to closely supervise the working conditions of hot water circulation pumps and natural gas-fired boiler pressures, natural gas distribution bags, pipeline valves, pressure gauges, flow meters, and water
Here load means, amount of steam drawn from the boiler. So when the load increases, the specific volume of the steam in the boiler increases reducing the pressure. This inturn demands for more feed water and more amount of fuel to be burnt. So, for any boiler there will be a feed water level control system put in place to measure the water level in drum. As and when the level of water in the drum reduces, the controller sends a signal to the feed water pump to start and stops when the desired water level is reached. This way the steam generation continues to maintain the desired pressure.
Not inspecting it often enough can lead to minor issues being missed, which can lead to major issues later and possibly injury.
Not checking a boiler system could have catastrophic results in the form of a boiler explosion. Fuel may explode due to unfound problems. The high temperatures generated by the boiler can also cause problems if the water level drops too low and the trip switch fails.
