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ZOZEN gas-fired boilers lead the energy-saving and environment-friendly boiler industry

10 Mar 2020

Industrial boilers are developing in the direction of energy saving and environmental protection. Almost all boiler manufacturers claim that their boilers are environment-friendly boilers. How to select the truly energy-saving and environment-friendly boiler?

In response to the question, senior engineers who have engaged in the study of industrial boiler technology for 20 years analyzed the essence of energy-saving and environment-friendly boilers from four aspects, including the condition of fuel combustion, boiler heat dissipation, exhaust temperature and emission indicators.

The energy-saving effect is proportional to the combustion efficiency

Energy-saving, as the name implies, refers to saving energy. The higher the energy utilization rate is, the higher the combustion efficiency is. Under the condition that the boilers have the same parameters, the boilers with high combustion efficiency consume less fuel to heat the same amount of water to a certain temperature. The combustion condition can be measured by testing the CO content of the flue gas. If the CO value is kept below 50ppm, it means that the fuel is fully burnt.

The ZOZEN service staff is detecting the flue gas

The ZOZEN service staff is detecting the flue gas

Moreover, the oxygen content of the flue gas should also be precisely controlled below 3.5%. High oxygen content means that the air is supplied too much. The spare air not only takes away the heat, but also reduces the efficiency of fuel. If the oxygen content is too low, the fuel will not be fully burnt.

Obviously, reasonable air distribution is essential to realize the complete fuel combustion of gas-fired boilers. Therefore, ZOZEN adopts an advanced energy-saving burner that can realize automatic air distribution. The burner can reach the optimal combustion condition after the commissioning of ZOZEN technicians. At the same time, ZOZEN gas-fired boilers adopt a large-diameter furnace which not only ensures large-diameter corrugated furnace, but also further improves the thermal efficiency.

Lower heat dissipation and exhaust temperature further improve enegy-saving effect

A boiler with less heat dissipation has a better heat preservation effect. In terms of furnace insulation, ZOZEN adopts superior alumina silicate fiber and fire clay, which effectively reduces the heat loss and controls the furnace temperature below 45℃.

Alumina silicate fiber is used for the furnace insulation of the gas-fired boiler

Alumina silicate fiber is used for the furnace insulation of the gas-fired boiler

Besides, the exhaust gas temperature is closely related to energy-saving effects. If the exhaust gas temperature is too high, it means that the heat is not fully absorbed by the water. The wasted heat will be discharged to the air as exhuast gas, which will reduce the thermal efficiency of the boiler and weaken the energy-saving performance.

However, the pursuit of lower exhaust gas temperature will increase investment costs. Therefore, it's necessary to find a balance point. ZOZEN adopts the patented condensing technology, which can fully absorb the waste heat of the flue gas, improve the water inlet temperature of the boiler, reduce the exhaust gas temperature to 60 ℃, make the thermal efficiency up to 98% and reduce the operation costs.

 ZOZEN low NOx environment-friendly boilers defend the Blue Sky

The concept of environmental protection primarily refers to that the flue gas emission of the boiler meets the standard. In the face of increasingly stringent low NOx emission requirements, ZOZEN has innovated and upgraded production technologies. Through the application of low NOx burner and low NOx combustion technology, ZOZEN has realized the ultra low NOx emission of 30mg/Nm3 .

The energy-saving and environment-friendly boiler for Luhua Group

The energy-saving and environment-friendly boilers for Luhua Group

Customers always come first, ZOZEN will continue to improve the energy-saving and environment-friendly performance of the gas-fired boiler and reduce the operation costs of users.

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