The primary purpose of the boiler is to supply energy to the facility's operations – for comfort heating, manufacturing process, laundry, kitchen, etc. The nature of the facility's operation will dictate whether a steam or hot water boiler should be used. Hot water is commonly used in heating applications, with the boiler supplying water to the system at 120°F to 220°F. The operating pressure for hot water heating systems usually is 30 psig to 125 psig (hydrostatic). Under these conditions, there is a wide range of hot water boiler products available. If system requirements are for hot water of more than 250°F, a high-temperature water boiler should be considered.
There are two types of burners for industrial steam boilers, depending on how they control the mixture of air and fuel at the key point in the boiler's operation, which is the generation of combustion.
During the ignition and operation of the chamber combustion boiler fueled by pulverized coal, oil or combustible gas, improper operation can cause the deflagration or secondary combustion in the furnace or flue gas duct, which can further cause the increased pressure in the furnace. When the pressure reaches a certain value, the explosion-proof door is necessary to open automatically to protect the furnace wall of the boiler.
Selecting a gas-fired boiler for heating a 200,000 m^2 area involves several considerations to ensure efficient, reliable, and cost-effective operation. Here’s a structured approach:
1. Determine Heating Demand
First, calculate the total heating demand of the 200,000 m^2 area. Heating demand varies based on climate, building insulation, usage, and local standards. A rough estimate for moderate climates is 100 W/m^2, but this can vary.
2. Choose Boiler Type
Decide on the boiler type. Fo...
The slag produced by a biomass-fired boiler can be reused to avoid energy waste and environmental pollution. There are many ways to reuse the slag. For example, the slag can be used to improve soil and improve soil performance. If it contains potassium carbonate and organic matter, it can also be used to produce compound fertilizers. In addition, the slag is a kind of plant ash, it is also a good thermal insulation material for steelmaking.
Combustion Efficiency
Combustion efficiency is the effectiveness of the burner only and relates to its ability to completely burn the fuel. The boiler has little bearing on combustion efficiency. A well-designed burner will operate with as little as 15% to 20% excess air, while converting all combustibles in the fuel to thermal energy.
Thermal Efficiency
Thermal efficiency is the effectiveness of the heat transfer in a boiler. It does not take into account boiler radiation and convection losses - for example, from the boiler shell, water column piping, etc.
Fuel-to-Steam Efficiency
The pollution discharge of the biomass-fired boiler is less than the coal-fired boiler. It is also necessary to deal with the exhaust gas of the biomass-fired boiler to meet the national standards before boiler ignition and operation.