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ZOZEN customizes the environment-friendly boiler system for SnowValley Food

26 May 2020

Boilers have wide applications in the food industry. The production process of delicious French fries requires high-quality steam which directly affects the taste and output of French fries. This time, SnowValley Food reached cooperation with ZOZEN, who had enjoyed a good reputation in the food industry for a long time. ZOZEN customized a complete set of environment-friendly and energy-saving SZS series gas-fired boiler system for the frozen French fries production lines of SnowValley Food.

ZOZEN provides high-efficient and stable heat source for potato processing

Founded in 2012, SnowValley Food Hebei Co, Ltd. is engaged in the operation and management of the entire industry chain of potatoes. Relying on the stable and high-quality raw material supply and strong R&D strength of SnowValley Agriculture, SnowValley Food has become one of the leading suppliers in the Asian potato product processing market.

SnowValley Food has advanced fully automatic potato frozen French fries production lines and flake lines, with annual productivity of 150,000 tons of frozen French fries and 8,000 tons of flake. Its products are exported to Japan, South Korea and European countries. The high-temperature steam not only can wash and remove potato skins, but also can effectively control the oil temperature and provide a constant oil temperature for the production of French fries.

ZOZEN SZS series gas-fired steam boiler provided heat source for potato processing

ZOZEN SZS series gas-fired steam boiler provided heat source for potato processing

SnowValley Food has always paid attention to the sustainable development between human and nature. Before the potato harvest season in 2019, SnowValley Food decided to dismantle the existing coal-fired boiler and introduce the ZOZEN SZS series environment-friendly and energy-saving boiler, which can better implement the concept of sustainable development while reducing operating costs.

ZOZEN completes the gas-fired boiler project within 75 days

This project has a tight schedule. To complete the project in time requires good organization and management ability. After the contract was signed on May 28, ZOZEN immediately carried out a strong mission deployment. Because of the tight schedule of the project, ZOZEN scheduled the project from the finish date to ensure the progress of the project.

The altitude of SnowValley Food is 1450 meters. The oxygen content decreases with the increasing altitude. Therefore, while designing the boiler system, ZOZEN technicians made reasonable adjustments to the furnace space and air blowers to ensure the thermal efficiency and output of the gas-fired boiler.

ZOZEN SZS series gas-fired steam boilers for SnowValley Food

ZOZEN SZS series gas-fired steam boilers for SnowValley Food

At the same time, to help SnowValley Food achieve the goal of energy-saving and consumption reduction, ZOZEN also designed a complete set of energy-saving system for SnowValley Food including economizers, air preheaters, condensers and the waste heat recovery system. The energy-saving system ensured that the thermal efficiency of the SZS series gas-fired boiler reached more than 98%.

ZOZEN completed the design and approval of the boiler room drawings on June 5 and completed the manufacturing of SZS series gas-fired boilers over the next 40 days. The SZS series boilers successfully passed many inspections for the first time, such as the 100% radiographic flaw detection, heat treatment test, hydraulic pressure test and airtightness test.

 ZOZEN advanced automatic control system

 ZOZEN advanced automatic control system

ZOZEN successfully completed the gas-fired boiler project before the potato harvest season. On the screens of the control system, the furnace temperature, pressure, steam flow rate, outlet and return water temperature were displayed in real-time. Various operating data was clear at a glance. SnowValley Food was very satisfied with the high product quality and high efficiency of ZOZEN when seeing the normal operation of the boilers on the boiler monitor.

From the signing of the contract to the realization of the steam supply, the whole process of the project only took 75 days. With advanced production technologies, high-quality installation team and strict on-site management, ZOZEN is a reliable industrial boiler manufacturer.

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